Production begins in our 44,000 sq. ft. manufacturing facility. Each mold is inspected and tacked prior to fabrication.
The pools high qualtiy gel-coat product is applied to the mold. This gel-coat product is 30 mils min. That's 1/3 thicker than today's average vinyl liner. The smooth non-porous surface is applied then the mold is moved to the curing area.
Hand Laid Process
This hand laid process begins the structural fabrication of your NEW SUN POOL. This modified epoxy known as vinyl ester resin is appled to the gel-coat. This material will increase the impact strength of the surface as well as provides the best method to provide all fiberglass products that have a long-term water exposure for your home such as boats, spas, and bathroom fixtures. This surface is allowed to thoroughly harden.
Now your team of craftsmen completes the construction of your Sun Fiberglas Pool. This features integrated layers of fabric to provide one of the strongest one-piece fiberglass pool shells available. Compare our craftsmanship to any other fiberglass pool.
After the main fabrication is completed, the team of laminators place reinforcing materials on the side walls and coping or top rim of the pool.
Critical Point Lamination
The Sun Pools feature a unique lamination pattern called our Critical Point Lamination process (A). This process places the building material across the pool from side-to-side, instead of the industry standard of end-to-end. Our process creates one of the industries toughest pools. Your new Sun Pool won't need a belly band, spreader bar (brace) across the pool when installed (B).
Cure and Trim
The Sun Pools are shipped complete: pool, light housing, plumbing fittings, tile and waterfalls are already factory placed when your pool shell arrives, saving weeks of installation time.
Pool Shipped Complete
Tile being placed into the pool mold before arriving at your location.
Tiles Being Placed
The completed pool is removed from the mold and cured and trimmed.
KEEP YOUR POOL BEAUTIFUL FOR YEARS
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* Notice- The installed pool photos published in this website are collected by our network of installing independent contractors. The installation captioned by name of the installing contractor in no way is to represent this contractor to be an employee, agent or officer of Sun Fiberglass Products. The independent installing contractors are responsible for code compliance and construction of project. The purpose of this section is to showcase the various applications for the Sun Fiberglass Pools.
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